Quality

Results of customer audits in 2016

CUSTOMER (AUDITOR) TYPE OF AUDIT AUDIT RESULTS
MAGNA CARTEC VDA 6.3 Process Audit 94%
CONTINENTAL / ContiTech Group VDA 6.3 Process Audit 94,2 %
OSRAM VDA 6.3 Process Audit 93,6 %
KENDRION Initial audit RELEASED
HONEYWELL Initial audit RELEASED
KES - cable and electrical systems Initial audit RELEASED
CERT-ACO ISO 9001:2008 Recertification CERTIFICATE ISSUED
Certifikace

Certification
(PDF, 186 kB)

The company has a certified quality system according to ISO 9001:2009. The quality of products is guaranteed primarily by the quality of the process, by the first-class production technology and last but not least by qualified employees. We are aware that the system of quality management is not in the control of the product quality but in the quality of processes in the first place. We realize that each internal process has an impact on the product quality and our competitiveness. That is why it is subjected to a continuous improvement process.

The control of the quality of all components is performed in control centers directly in the production halls and also in the technical control department where the measured values from the production process ​​are collected from all the control centers through wireless data network. The collected values ​​are further processed by statistical methods (SPC) such as process capability Cp, Cpk, machine capability Cm, Cmk, and others (Pp, Ppk). According to the findings the process is optimized to achieve its maximum stability. The measurement results are available to customers via the web interface: partner.banes.cz.

A look into the control room where the results of measurements are transmitted wirelessly

A look into the control room where the results of measurements are transmitted wirelessly

To estimate and to set the priorities of possible problems and their consequences for the new components, service, processes or the project the structured method of FMEA (Failure Mode & Effects Analysis) is used.

Sampling proceeds exactly according to the customer requirements, mostly according to VDA 2 norm or according to the manual of QS-9000 series, so called PPAP.

Passing the information about the exact composition of the materials used for fabricated parts on to the customers from the automobile industry is realized through the IMDS system.

The company bought an optical measuring system KEYENCE in the year 2013. It is a digital image measurement system, which is suitable for the measuring of the turning parts. The measuring machine is able to take the measurements of 99 dimensions in 3 seconds.

With a high-speed measurement system KEYENCE is also equipped a newly purchased workplace for 100% measuring control. The workplace is robotized and fully automatic. This measurement is required for selected parts especially by the customers of the automotive industry.


Gallery

CNC obrábění CNC Soustružení výrobce přesných rotačních dílů přesná strojírenská výroba obrábění na zakázku
TK workstation
Profile meter
Digital profile projector
Height meter
Durometer
soustružení na zakázku obrábění rotačních dílů soustružení rotačních dílů přesná výroba rotačních dílů CNC soustružnické automaty
Interoperation control workstation
Inperoperation control
SPC workstation
Robotic measuring
TK workstation
CNC víceosé dlouhotočné automaty vačkové automaty CNC machine tools, Cam machine tools, Measuring devices CNC machine tools, Cam machine tools, Measuring devices
Digital profile projector
SPC workstation
TK workstation
Durometer KB 30 S

CNC machine tools, Cam machine tools, Measuring devices